ignoreGeneration#Inject-EX™ Plasticating System ignoreGeneration#Melt-Profiler™ I System ignoreGeneration#Melt-IQ™ System
ISO 9001:2015 certified#1.0 ISO 9001:2015 certified
Patent certified#1.0 Patent certified
Made in USA#1.0 Made in USA

Better Melt Monitoring

Discover our revolutionary monitoring and control systems designed to optimize injection molding processes. Our patented Temp-Sense™ technology and Melt-IQ™ systems provide real-time melt temperature monitoring, quality control, and process optimization. From basic Melt-Profiler™ systems to advanced Inject-EX™ plasticating systems, we deliver precision solutions that reduce waste, improve part quality, and maximize profitability for injection molders worldwide.

Our Range of Products
ignoreGeneration#Melt-Profiler™ I System
Melt-Profiler™ I System
Windows-Based System
Continuous Monitoring
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ignoreGeneration#Melt-IQ™ System
Melt-IQ™ System
Good/Bad Part Detection
Real-Time Temperature
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ignoreGeneration#Melt-Profiler™ II System
Melt-Profiler™ II System
Dual Sensor Capability
Audible Alarm System
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ignoreGeneration#Temp-Sense™ Melt Sensors
Temp-Sense™
Real-time Melt Temperature Monitoring
Patented Micro-bead Technology
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ignoreGeneration#Temp-Sense™ Melt Sensors
Temp-Sense™ Dynisco Style
Real-Time Measurement
Durable Cable Options
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ignoreGeneration#Temp-Sense™ Melt Sensors
Temp-Sense™ In-Mold Sensor CB-100
In-Cavity Melt Temperature Monitoring
Flow Front Detection
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ignoreGeneration#Temp-Sense™ Melt Sensors
Temp-Sense™ In-Mold Sensor CF25-28
In-Cavity Monitoring
Flow Front Detection
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Frequently Asked Questions

What makes MD Plastics monitoring systems different from competitors?
Our patented Temp-Sense™ technology provides real-time melt temperature monitoring with unmatched accuracy. Combined with revolutionary systems like Inject-EX™ and advanced Melt-IQ™ processing, we deliver superior quality control and process optimization.
How do monitoring and control systems improve injection molding profitability?
Our systems reduce scrap rates, optimize cycle times, improve part quality consistency, and predict equipment failures before they occur. This results in significant cost savings and increased production efficiency for injection molders.
Can these systems be retrofitted to existing injection molding machines?
Yes, most of our monitoring systems including Melt-Profiler™ and Melt-IQ™ systems can be retrofitted to existing machines. The Inject-EX™ system can also be retrofitted or integrated into new machines through our collaboration with EdeX Technology.
What types of polymers work with MD Plastics monitoring systems?
Our systems work with thermoplastics, thermoset LSR materials, crystalline polymers, and highly engineered polymers that pose special processing challenges. The Temp-Sense™ sensors are designed to handle high temperature and pressure environments.
What support is available for installation and setup of monitoring systems?
Owner Mike Durina provides direct consultation for system design and installation. We offer comprehensive installation support, product literature, software training, and ongoing technical assistance to ensure optimal system performance.
How accurate are the temperature measurements from Temp-Sense™ sensors?
Our patented micro-bead Temp-Sense™ sensors provide extremely accurate polymer readings in real-time, measuring temperature in two-second intervals with direct contact to the melt pool for precise monitoring and control.
What industries benefit most from MD Plastics monitoring and control systems?
Our systems serve automotive, medical devices, consumer electronics, and any industry requiring precise quality control and consistency in injection molded parts. They're particularly valuable for high-precision applications requiring tight dimensional tolerances.

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Industries We Serve
Automotive manufacturing facility with injection molding machines#1.6
Automotive

Advanced melt monitoring for automotive parts requiring precise dimensional control and consistent quality standards.

Medical device manufacturing cleanroom with plastic processing equipment#1.6
Medical Devices

Critical temperature monitoring and quality control for medical device components with stringent regulatory requirements.

Consumer electronics production line with injection molding technology#1.6
Consumer Electronics

Precision plastic processing monitoring for electronic housings and components demanding high-quality surface finishes.

Consumer electronics production line with injection molding technology#1.6
Additive Manufacturing

Specialized plasticating systems for 3D printing and additive manufacturing, delivering consistent filament quality and material flow.

Plastic processing facility with extrusion and molding equipment#1.6
Plastic Processing

Comprehensive melt monitoring solutions for general plastic processing applications requiring consistent output quality.

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ignoreGeneration#Melt Monitoring & Control
Melt Monitoring & Control
Advanced real-time melt temperature monitoring systems with patented Temp-Sense™ technology for precise injection molding quality control and process optimization.
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ignoreGeneration#Plasticating Systems & Components
Plasticating Systems & Components
Comprehensive range of injection molding screws, non-return valves, barrels, and revolutionary plasticating systems designed for enhanced melt quality and efficiency.
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Purging Compounds
High-performance mechanical purging compounds including Barrel Blitz™ Universal for efficient equipment cleaning and maintenance in plastic processing operations.
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Why injection molders choose Md Plastics Inc

Patented Innovation Excellence

Eight awarded patents including revolutionary Temp-Sense™ micro-bead sensors and Inject-EX™ systems, delivering cutting-edge solutions that outperform traditional technologies.

25+ Years Technical Expertise

Founded by Mike Durina with decades of plasticating experience, providing disciplined analytical approaches and customized solutions tailored to your specific processing needs.

Proven Profitability Enhancement

Our systems reduce downtime, minimize scrap rates, improve cycle times, and extend equipment lifespan, directly impacting your bottom line with measurable ROI improvements.

Ready to optimize your injection molding process with advanced monitoring?

Get expert consultation and custom quotes for monitoring and control systems tailored to your specific manufacturing needs. Our team will help you select the right solution for maximum profitability.

For immediate assistance, feel free to give us a direct call at +1 (330) 482-5100 You can also send us a quick email at info@mdplastics.com

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 (330) 482-5100 You can also send us a quick email at info@mdplastics.com