Automotive
Precision plasticating solutions for high-quality automotive components requiring consistent melt quality and performance.
Melt-IQ™
Price Available on Request
Melt-IQ™
Real-Time Melt Temperature Monitoring
Good/Bad Part Quality Detection
VP Switch Point Control
Price Price
Available on Request
Worldwide Shipping
Installation Support
Patented Technologies, Advanced Monitoring, Real-Time Control
Trusted by Hundreds of Companies Globally
Technical Specifications at a Glance
Complete technical details of the Melt-IQ™ for comprehensive process monitoring and control.
PARAMETER
SPECIFICATION
Processor
Powerful 24-bit ADC microchip processor
Power Supply
120-230V -5V power supply
Inputs
Five (5) digital type K thermocouple inputs
Enclosure
Industrial 10x8x8 enclosure
Board
Proprietary embedded board with 24bit precision ADC
Display
HMI display
Sensor Placement
Placed into the distal end of the injection molding machine's end
cap, nozzle cylinder, or last to fill cavity
Country of Origin
🇺🇸 United States
DON'T JUST TAKE OUR WORD WATCH TO SEE HOW IT WORKS
Engineered for Superior Process Control
Transform your injection molding operation with advanced monitoring and control capabilities that ensure consistent quality and reduce waste.
Real-Time Temperature
Monitor melt temperature in real-time during the injection molding process, ensuring optimal processing conditions and consistent part quality through continuous temperature measurement and analysis.
Mass Displacement Control
Precisely measure mass displacement for each shot, providing accurate control over material flow and ensuring consistent fill patterns for uniform part dimensions and weight.
Quality Prediction
Advanced algorithms predict good or bad parts before completion, enabling proactive process adjustments and reducing scrap rates while maintaining high quality standards.
VP Switch Control
Controls the velocity-pressure switch point during injection forward phase, optimizing the molding process for improved part consistency and reduced cycle times.
Process Stability
Monitor and analyze process stability and consistency, detecting variations in polymer viscosity and thermal-mechanical energy to ensure repeatable manufacturing results.
Advanced Processing
Powered by a proprietary embedded board with 24-bit precision ADC and powerful microchip processor, delivering accurate measurements and reliable performance in industrial environments.
Frequently Asked Questions
What is the VP switch point control feature?
The VP switch point control manages the velocity-pressure transition during the injection forward phase. This optimization ensures better part consistency, reduces cycle times, and improves overall molding process efficiency by precisely controlling when the injection switches from velocity to pressure control.
Where is the Temp-Sense™ sensor installed?
The micro-bead Temp-Sense™ sensor is placed into the distal end of the injection molding machine's end cap, nozzle cylinder, or last to fill cavity. This strategic placement ensures accurate melt temperature readings at critical points in the process.
What power requirements does the system have?
The Melt-IQ™ comes with its own 120-230V -5V power supply and is housed in an industrial 10x8x8 enclosure. It features five digital type K thermocouple inputs and includes an HMI display for user interface and monitoring.
Are software upgrades included with the system?
Yes, the Melt-IQ™ includes free software upgrades to ensure your system stays current with the latest features and improvements. MD Plastics continuously enhances the system's capabilities and provides these updates at no additional cost.
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Industries We Serve
Serving diverse sectors with specialized plasticating solutions for enhanced manufacturing performance.
Explore Our Complete Process Control Solutions
Discover our comprehensive range of advanced plasticating systems and monitoring solutions designed to optimize your injection molding operations.
Inject-EX™ Plasticating System
Revolutionary plasticating system with stationary Posi-Melt™ screw technology that eliminates deficiencies of traditional reciprocating screw systems. Features consistent output-recovery time, ultra-precise shot control, and better energy efficiency for superior part quality.
Melt-Profiler™ I System
Windows-based monitoring system limited to one sensor, providing temperature readings in two-second intervals. Includes Temp-Sense™ sensor, data acquisition device with USB connector, and proprietary software for continuous in-line melt temperature monitoring during injection molding.
Melt-Profiler™ II System
Stand-alone system with alarm capability that can read two sensors simultaneously. Features audible alarm triggered when melt temperature is out of range. Includes Temp-Sense™ sensor, model 603 data acquisition device, and provides affordable melt temperature assurance for molding operations.
Need a Custom Process Control Solution?
Our experts will help you select the perfect monitoring and control system for your specific injection molding requirements.
Ready to Transform Your Injection Molding Process?
Get expert guidance on implementing the Melt-IQ™ in your manufacturing operation. Our team will work with you to ensure optimal setup and maximum ROI.
For immediate assistance, call us at (330) 482-5100 or email us at info@mdplastics.com
For immediate assistance, call us at (330) 482-5100 or email us at info@mdplastics.com