Technical Specifications Overview

Detailed specifications for all Temp-Sense™ Melt Sensor Dynisco Style models and configurations.

PARAMETER
SPECIFICATION
Available Models
TS-TJC36-2.0, TS DYN-TJ36-3.9
Sensing Technology
Patented micro-bead sensing element for true melt temperature measurement
Measurement Type
Direct contact with polymer melt (real-time temperature reading)
Temperature Range
Up to 450°C (dependent on model and cable type)
Pressure Range
Designed for high-pressure polymer melt environments (up to 20,000 psi typical)
Accuracy
±1°C (typical, depending on calibration)
Response Time
< 1 second
Cable Type
High-temperature flexible armored or glass-insulated cable
Connection Type
Standard Dynisco-style mounting thread
Output Type
Type J or Type K thermocouple (based on configuration)
Compatibility
Fits standard Dynisco thermocouple ports and adapters
Patents
U.S. Patents #7,585,166 & #6,649,095
Country of Origin
🇺🇸 United States

Engineered for Precision

Patented micro-bead technology delivers unmatched accuracy and reliability for your injection molding processes.

Real-Time Temperature

Monitor melt pool temperature continuously with direct contact measurement technology providing instant feedback for process optimization.

Industrial Grade Durability

Built to withstand harsh manufacturing environments with high temperatures, pressures, and corrosive conditions for maximum uptime.

Extremely Accurate Readings

Patented micro-bead sensors deliver precise polymer readings enabling superior quality control and consistent part production.

Flexible Installation

Flush mount capability and protective armored cables make installation possible in challenging geometries and smaller molds.

Multiple Model Options

Choose from various models including TS-TJC36-2.0, TS DYN-TJ36-3.9, and in-mold sensors to match your specific requirements.

Patent Protected Technology

Backed by US Patents #7,585,166 and #6,649,095 ensuring you get innovative technology with proven performance.

Frequently Asked Questions

What makes Temp-Sense™ Melt Sensor Dynisco Style different from other temperature sensors?
Temp-Sense Melt Sensor Dynisco Style uses patented micro-bead sensing technology that measures real-time melt temperature in direct contact with the polymer melt pool, providing unprecedented accuracy compared to traditional external sensors.
Can these sensors be used for both injection and extrusion processes?
Yes, Temp-Sense Melt Sensor Dynisco Style melt sensors are designed for both injection molding and extrusion processes where high temperatures, pressures, and corrosive environments are prevalent.
What support is available for installation and setup?
We provide comprehensive installation support including guides, technical specifications, and direct consultation with our owner Mike Durina who has over 40 years of plastics industry experience.

Advanced Manufacturing Process

Our revolutionary Inject-EX™ System utilizes innovative stationary screw technology to deliver consistent, high-quality plasticating performance.

Material Feed
Stationary Melting
Temperature Sensing
Melt Homogenization
Pressure Control
Precision Injection
Quality Verification
System Reset
Step 1: Material Feed

Material Feed & Preparation

Raw polymer pellets are fed into the system where they encounter the stationary Posi-Melt™ screw design. Unlike traditional systems, our approach ensures consistent material handling from the very beginning.

Consistent pellet distribution
No disruption of solids bed
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Step 2: Stationary Melting

Stationary Screw Melting Process

The revolutionary stationary Posi-Melt™ screw provides consistent output and recovery time. Each pellet experiences the same heat and shear history, eliminating the deficiencies of traditional reciprocating systems.

Uniform heat distribution
Consistent shear history
Step Image
Step 3: Temperature Sensing

Temp-Sense™ Melt Monitoring

The integrated Temp-Sense™ Melt Sensor provides real-time melt density verification and temperature monitoring. This advanced sensor technology ensures optimal processing conditions throughout the cycle.

Real-time density verification
Continuous temperature monitoring
Step Image
Step 4: Melt Homogenization

Superior Melt Homogenization

The inline polymer flow design along a single axis ensures superior melt homogenization. This eliminates the variability common in traditional systems and delivers consistent material properties.

Inline polymer flow
Enhanced melt quality
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Step 5: Pressure Control

Advanced Pressure Management

The pressure vessel with tight diametrical fit enables precise mass displacement and pressure control. This design reduces energy usage and pressure drop while maintaining optimal processing conditions.

Precise mass displacement
Reduced pressure drop
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Step 6: Precision Injection

Ultra Precise Shot Control

The patented plunger head with kinetic energy springs provides instantaneous independent mechanical shutoff. This ultra-precise shot control ensures consistent part weight and minimizes material waste.

Mechanical shut-off mechanism
Instantaneous shutoff
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Step 7: Quality Verification

Good-Bad Part Recognition

The integrated Melt-Profiler™ technology enables real-time good-bad part discrimination. This advanced quality control system prevents defective parts and ensures consistent production quality.

Melt-Profiler™ technology
Real-time quality control
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Step 8: System Reset

Efficient Cycle Reset

The system efficiently resets for the next cycle with minimal energy consumption and optimal recovery time. The stationary design eliminates unnecessary movements and reduces cycle time variability.

Minimal energy consumption
Consistent cycle times
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Industries We Serve

Serving diverse sectors with specialized plasticating solutions for enhanced manufacturing performance.

Automotive

Automotive

Precision plasticating solutions for high-quality automotive components requiring consistent melt quality and performance.

Medical Devices

Medical Devices

Advanced plasticating technology ensuring purity and precision for critical medical device manufacturing applications.

Consumer Electronics

Consumer Electronics

Innovative solutions for complex electronic housings and components requiring superior surface finish and dimensional accuracy.

Additive Manufacturing

Additive Manufacturing

Specialized plasticating systems for 3D printing and additive manufacturing, delivering consistent filament quality and material flow.

Plastic Processing

Plastic Processing

Comprehensive plasticating solutions for general plastic processing applications across various manufacturing sectors.

Automotive

Automotive

Precision plasticating solutions for high-quality automotive components requiring consistent melt quality and performance.

Medical Devices

Medical Devices

Advanced plasticating technology ensuring purity and precision for critical medical device manufacturing applications.

Consumer Electronics

Consumer Electronics

Innovative solutions for complex electronic housings and components requiring superior surface finish and dimensional accuracy.

Additive Manufacturing

Additive Manufacturing

Specialized plasticating systems for 3D printing and additive manufacturing, delivering consistent filament quality and material flow.

Plastic Processing

Plastic Processing

Comprehensive plasticating solutions for general plastic processing applications across various manufacturing sectors.

Let's Optimize Your Process Together

Get expert consultation on implementing Temp-Sense™ Melt Sensor Dynisco Style technology in your manufacturing process and start improving quality today.

For immediate technical support, call (330) 482-5100 or email us at info@mdplastics.com

Request Quote

For immediate technical support, call (330) 482-5100 or email us at info@mdplastics.com