Automotive
Precision plasticating solutions for high-quality automotive components requiring consistent melt quality and performance.
Temp-Sense™ In-Mold Sensor CB-100
Price Available on Request
Temp-Sense™ In-Mold Sensor CB-100
In-Cavity Melt Temperature Monitoring
Flow Front Detection
Injection Velocity Indicator
Price Price Available on Request
Worldwide shipping available
Installation support included
Certifications: US Patents #7,585,166 and #6,649,095
Trusted by Hundreds of Companies Globally
Technical Specifications — Temp-Sense™ In-Mold Sensor CB-100
Flush-mount in-cavity temperature sensor for real-time melt temperature and flow front detection.
PARAMETER
SPECIFICATION
Model
CB-100
Sensing Technology
Patented micro-bead thermocouple (U.S. Patents #7,585,166 & #6,649,095)
Measurement Type
Direct contact with polymer melt inside the mold cavity (real-time monitoring)
Temperature Range
Up to 400°C (continuous), suitable for high-temperature polymer processing
Pressure Capability
Withstands cavity pressures up to 20,000 psi typical
Accuracy
±1°C (typical, depending on calibration and installation)
Response Time
< 1 second (micro-bead element)
Sensor Body
Stainless steel mini housing with flush-mount sensing face
Mounting Method
Flush-mounted using high-temperature epoxy adhesive
Installation Location
Recommended at “last-to-fill” cavity area based on short-shot progression test
Cable Type
High-temperature flexible cable with armored or glass insulation
Cable Length
Standard 2.0 m (custom lengths available)
Output Type
Type J or Type K thermocouple output
Compatibility
Integrates with Melt-IQ™ and Melt-Profiler™ systems for advanced diagnostics
Applications
In-mold temperature analysis, flow front detection, process optimization, part quality validation
Country of Origin
🇺🇸 United States
Engineered for Precision
Patented micro-bead technology delivers unmatched accuracy and reliability for your injection molding processes.
Real-Time Temperature
Monitor melt pool temperature continuously with direct contact measurement technology providing instant feedback for process optimization.
Industrial Grade Durability
Built to withstand harsh manufacturing environments with high temperatures, pressures, and corrosive conditions for maximum uptime.
Extremely Accurate Readings
Patented micro-bead sensors deliver precise polymer readings enabling superior quality control and consistent part production.
Flexible Installation
Flush mount capability and protective armored cables make installation possible in challenging geometries and smaller molds.
Multiple Model Options
Choose from various models including TS-TJC36-2.0, TS DYN-TJ36-3.9, and in-mold sensors to match your specific requirements.
Patent Protected Technology
Backed by US Patents #7,585,166 and #6,649,095 ensuring you get innovative technology with proven performance.
Frequently Asked Questions
Can these sensors be used for both injection and extrusion processes?
Yes, Temp-Sense™ In-Mold Sensor CB-100 melt sensors are designed for both injection molding and extrusion processes where high temperatures, pressures, and corrosive environments are prevalent.
What installation options are available for smaller molds?
We offer flush mount capability specifically designed for smaller molds and challenging geometries. Models like CB-100 and CF25-28 are specially configured for in-mold applications.
How do I determine which Temp-Sense™ In-Mold Sensor CB-100 model is right for my application?
Our technical team provides direct consultation to match the right sensor model to your specific machine configuration, polymer type, and process requirements. Contact us for personalized recommendations.
What support is available for installation and setup?
We provide comprehensive installation support including guides, technical specifications, and direct consultation with our owner Mike Durina who has over 40 years of plastics industry experience.
Get Technical Documentation
Access detailed installation guides and specifications for all Temp-Sense™ In-Mold Sensor CB-100 models.
Industries We Serve
Serving diverse sectors with specialized plasticating solutions for enhanced manufacturing performance.
Explore Our Complete System Solutions
Discover our integrated plasticating systems and monitoring solutions that work seamlessly with Temp-Sense™ In-Mold Sensor CB-100 technology.
Inject-EX™ Plasticating System
Revolutionary plasticating system with stationary Posi-Melt™ screw providing consistent output-recovery time, inline polymer flow for energy efficiency, and ultra precise shot control with patented mechanical shut-off.
Melt-Profiler™ I System
Windows-based system with temperature readings in two second intervals, includes Temp-Sense™ In-Mold Sensor CB-100 sensor, data acquisition device with USB connector, and proprietary data logger software for continuous monitoring.
Melt-IQ™ System
Advanced melt-sensing system that knows when good or bad parts are made, measures real time melt temperature and mass displacement, turns any machine into a 5-star quality control manager with powerful microchip processor.
Need Custom Sensor Solutions?
Our technical experts will help you select the perfect Temp-Sense™ In-Mold Sensor CB-100 configuration for your specific application.
Let's Optimize Your Process Together
Get expert consultation on implementing Temp-Sense™ In-Mold Sensor CB-100 technology in your manufacturing process and start improving quality today.
For immediate technical support, call (330) 482-5100 or email us at info@mdplastics.com
For immediate technical support, call (330) 482-5100 or email us at info@mdplastics.com